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Material Specifications

HomeMaterial Specifications

Plastic Properties

  Polyethylene       Vinyl
Properites Low Density Medium Density High Density Polypropylene Ethylene Vinyl Acetate Thermoplastic Rubber Standard High Temp.
Specific Gravity 0.910-0.925 0.926-0.940 0.941-0.965 0.902-0.906 0.931-0.933 0.94 0.98-2.0 1.22-1.32
Tensile Strength P.S.I. 600-2300 1200-3500 3100-5500 4300-5500 1700-2000 2750 50-5000 2175mm
Elongation % 90-800 50-600 15-100 200-700 700-800 600 50-550 175mm
Compressive Strength P.S.I. 3200 5500-8000
Flexural Stength P.S.I. 4800-7000 1000 6000-8000
Specific Heat Cal/C/gm 0.55 0.55 0.55 0.46 0.55
Resistance To Heat °F 180-200 220-250 250 250-320 160-185 300 300-325 450
Heat Distortion Temperature °F 100-121 (66 P.S.I.) 120-165 (66 P.S.I.) 140-180 (66 P.S.I.) 205-230 (66 P.S.I.) 95-105
Water Absorption %24 hr. 1/8" Thickness <0.01 0.01 0.01 0.01 0.005-0.13
Effect of Sunlight Crazes rapidly unless black colour or ultraviolet inhibitor is used Crazes rapidly unless black colour or ultraviolet inhibitor is used Crazes rapidly unless black colour or ultraviolet inhibitor is used Crazes Rapidly Crazes rapidly unless black colour or ultraviolet inhibitor is used Excellent Ozone Resistance Excellent Ozone Resistance Good Ozone Resistance
Effect of Weak Acids Resistant Very Resistant Very Resistant None Resistant Resistant Resistant Resistant
Effect of Strong Acids Attacked by Oxidizing Acid Attacked by Slowly Oxidizing Acids Attacked by Slowly Oxidizing Acids Attacked by Oxidizing Acid Attacked by Oxidizing Acid Resistant Fair Resistance Fair Resistance
Effect of Weak Alkalies Resistant Very Resistant Very Resistant None Resistant Resistant Resistant Fair
Effect of Strong Alkalies Resistant Very Resistant Very Resistant Very Resistant Resistant Resistant Fair Resistance Poor
Effect of Organic Solvents Resistant Below 60°C Resistant Below 60°C Resistant Below 80°C Resistant Below 80°C Resistant Below 50°C Resistant Fair Resistance Poor
Effect of Oils and Greases Attacked by Some Attacked by Some Slight Attacked by Some Attacked by Some Somewhat Resistant* Fair Resistance Poor
Impact Strength ft./ lb./ ln Notch No Break 0.5-16 1.5-20 0.4 No Break No Break

ASTM test methods apply. Caps'n Plugs cannot be held responsible for the accuracy of these figures.

* = Hydrocarbons will cause thermoplastic rubber to swell if soaked; it will not affect the properties. It is resistant if only splashed with hydrocarbons.

Tolerances on Injection Moulded Parts:
  • Tolerances on all decimal dimensions ±0.010 per inch.
    Example: 1.000 ±0.010 = 0.010"
    Example: 2.500 ±0.010 per inch = 0.025"
  • Tolerance for fractional dimensions ±1/32" per inch.
Tolerances for Vinyl Dip Moulded Parts:
  • Round Part Inside Diameter ±0.005"
    Part Inside Length ±0.063"
    Part Wall Thickness ±0.010"

Rubber Properties

Compounds Silicone EPDM Neoprene NR NBR SBR Viton Hypalon
Properties                
Hardness (Shore A) 25-80 40-80 40-90 30-90 40-90 40-90 50-80 40-80
Temperature Range °C -100 ~ 315 -37.2 ~ 121.1 -45.6 ~ 126.7 -42.7 ~ 98.8 -40 ~ 101.7 -42.6 ~ 101.7 -40 ~ 260 -37.2 ~ 121.7
Max Tensile Strength (Mpa) 14 17.6-21 17.6-21 24.6-28.2 7.0-24.6 14-17 14 21
Max Elongation % 300-600 500-800 600-800 500-600 500-600 300-500 300 500
Resilience E G G E F-G G P P
Abrasion P G G E G G G P
Tear Resistance P G G E F F F F
Electrical Insulation E E F E P G G G
Flame Resistance G P E P P P G G
Ozone Resistance E E E P F F E E
UV Resistance E E G G G F E E
Moisture Resistance G E G G F G E G
Acid Resistance P G G F G F E E
Solvent Resistance P F G P P P E G
Oil Resistance F P G P E P E G

P = POOR, F = FAIR, G = GOOD, E = EXCELLENT. The above information is offered as a guide only.

Temperature Guide
Temperature Guide
  1. 600°F / 315°C
    • Caps & Plugs: Silicone Rubber
    • Self-Fusing Silicone Tape
    • Polyimide Tape (2 mil thick film)
  2. 500°F / 260°C
    • Polyimide Tape (1 mil thick film)
  3. 450°F / 232°C
    • High Temperature Vinyl Caps (one time bake only)
  4. 400°F / 204°C
    • Polyester Tape / Discs
  5. 300°F / 149°C
    • Standard Vinyl Caps (one time bake only)